Description
At-A-Glance Executive Brief
- Model: CAMCON51 (official designation CamCon DC51)
- Brand: Digitronic Automationsanlagen GmbH
- Part Type: Programmable electronic cam / shaft position controller
- Lifecycle status: OEM obsolescent, stocked for brownfield machine automation retrofits
- System compatibility: Works with incremental / absolute encoders, interfaces to PLC discrete I/O
- Weight: 0.28 kg
Technical Introduction
Machine sequencing, valve actuation and position-dependent outputs stop working when this cam controller fails. The CamCon DC51 (CAMCON51) replaces mechanical cam discs with fully programmable electronic cam functions. It reads rotary shaft position from an encoder and triggers 16 digital outputs at configurable angular setpoints. Onboard EEPROM stores multiple cam profiles, with speed compensation to adjust switch points dynamically for fast or slow machine cycles. Digital inputs enable program selection, reset and hold functions. It communicates status to the host PLC via discrete I/O, integrating seamlessly with existing machine control logic. Machine builders and packaging lines hold spare units to reduce downtime while planning legacy machine control migration.
- Best Suited For
- Rotary machinery, packaging presses, indexing conveyors
- Position-dependent valve, clutch and solenoid sequencing
- Direct drop-in replacement for existing CamCon DC51 electronic cam controllers
Core Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | CAMCON51 / CamCon DC51 |
| Manufacturer | Digitronic Automationsanlagen GmbH |
| Function | Programmable electronic cam controller |
| Outputs | 16 digital outputs, 24VDC |
| Inputs | 8 digital 24VDC inputs |
| Encoder Types | Incremental or absolute shaft encoder |
| Cam Profiles | Multiple stored cam programs, EEPROM non-volatile storage |
| Speed Compensation | DTC dynamic time compensation per output |
| Supply Voltage | 24VDC ±20% |
| Cycle Time | Minimum 0.1ms |
| Mounting | DIN rail mount |
| Weight | 0.28 kg |
| Environmental Details | Please refer to the OEM datasheet for complete environmental tolerances. |
Field Engineer’s Tech Notes
- Verify encoder wiring and direction before commissioning. Reversed encoder direction will invert all cam switch points and cause machine mis-sequencing.
- Outputs are 24VDC transistor outputs, not relay contacts. Use external relays for inductive loads such as solenoids to suppress voltage spikes and protect the controller.
Adaptive QA & Testing Protocol
Each CamCon DC51 unit is bench powered at 24VDC and connected to a rotary encoder simulator. We upload cam profiles and validate all 16 outputs trigger at programmed angular positions. Digital inputs are toggled to test program selection and reset functions. Speed compensation parameters are validated at multiple rotation speeds. We check front panel display and LED status indicators. Full test reports or bench test video clips are available upon request.
Buyer’s FAQ
Q: What is CAMCON51 vs CamCon DC51? A: CAMCON51 is the common shorthand reference. The official full part name is CamCon DC51 from Digitronic. Both terms refer to the same electronic cam controller.
Q: What warranty applies for refurbished and NSFP CAMCON51? A: Refurbished and NSFP units carry a 12-month hardware warranty. Coverage excludes damage from reversed 24VDC supply, incorrect encoder wiring or inductive load transients on outputs.
Q: What lead time should I expect? A: Stocked units ship 3–7 business days. If inventory is depleted, lead time increases while we source surplus CamCon DC51 controllers.
Q: Can this controller replace mechanical cam switches? A: Yes. It is designed as an electronic replacement for mechanical cam discs, with fully adjustable cam angles and multiple stored profiles.
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